| Assessment Year | 2005 |
|---|---|
| Principal Product | Powder painting |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 180 |
| Plant Area |
170,000
ft2
|
| Annual Production | 6,000
ton
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $100,384 | 4,109,952 |
kWh
|
$0.024 |
| Electricity Demand | $112,843 | 11,427 |
kW-mo/yr
|
$9.88 |
| Electricity Fees | $13,449 | - |
|
- |
| Natural Gas | $490,116 | 68,529 |
MMBtu
|
$7.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $154,045 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $89,607 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.2176: Increase use of automation | $64,000 | $500,000 | - | - | - | - | $64,000 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $23,442 | $86,314 |
$10,594
410,620
kWh
|
$12,848
-
kW-mo/yr
|
- | - | - | |
| 03 | 3.3128: Utilize other methods to remove contaminants | $64,000 | $17,000 | - | - | - |
$64,000
-
Tgal
|
- | |
| 04 | 2.7261: Install timers and/or thermostats | $1,604 | $600 | - | - |
$1,604
-
MMBtu
|
- | - | |
| 05 | 2.7135: Install occupancy sensors | $347 | $100 |
$347
13,456
kWh
|
- | - | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $307 | $156 |
$5
201
kWh
|
$302
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $131 | $800 |
$131
5,090
kWh
|
- | - | - | - | |
| 08 | 2.4312: Improve lubrication practices | $214 | $273 |
$110
4,284
kWh
|
$104
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $154,045 | $605,243 |
$11,187
433,651
kWh
|
$13,254
-
kW-mo/yr
|
$1,604
-
MMBtu
|
$64,000
-
Tgal
|
$64,000 | ||
| TOTAL IMPLEMENTED | $89,607 | $587,287 |
$11,051
428,360
kWh
|
$12,952
-
kW-mo/yr
|
$1,604
-
MMBtu
|
- | $64,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs