ITAC Assessment: WI0483
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ITAC Assessment: WI0483
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Assessment Year 2004
Principal Product Molded fiberglass parts
NAICS 327993: Mineral Wool Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 250
Plant Area 120,000
ft2
Annual Production 5,000,000
lb
Production Hrs. Annual 6,600
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $167,472 5,096,000
kWh
Electricity Demand $136,264 13,120
kW-mo/yr
Electricity Fees $52,948 -
Natural Gas $370,959 53,189
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,617 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,164

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $10,449 $18,810 n/a $6,777
195,293
kWh
$3,672
-
kW-mo/yr
-
02 2.2414: Use waste heat from hot flue gases to preheat $7,950 $10,000 - - $7,950
-
MMBtu
03 2.1233: Analyze flue gas for proper air/fuel ratio $3,804 $500 - - $3,804
-
MMBtu
04 2.4239: Eliminate or reduce compressed air usage $6,164 $830 $914
26,334
kWh
$5,250
-
kW-mo/yr
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,971 $2,186 $1,842
53,083
kWh
$1,129
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,886 - $1,196
34,465
kWh
$690
-
kW-mo/yr
-
07 2.2511: Insulate bare equipment $393 $40 - - $393
-
MMBtu
TOTAL RECOMMENDED $33,617 $32,366 $10,729
309,175
kWh
$10,741
-
kW-mo/yr
$12,147
-
MMBtu
TOTAL IMPLEMENTED $6,164 $830 $914
26,334
kWh
$5,250
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs