| Assessment Year | 2004 |
|---|---|
| Principal Product | Plastic molded parts |
| NAICS | 333511: Industrial Mold Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 72 |
| Plant Area |
40,000
ft2
|
| Annual Production | 4,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $138,988 | 4,033,800 |
kWh
|
$0.034 |
| Electricity Demand | $101,585 | 9,854 |
kW-mo/yr
|
$10.31 |
| Electricity Fees | $7,214 | - |
|
- |
| Natural Gas | $9,867 | 1,197 |
MMBtu
|
$8.24 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $38,748 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $2,022 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7273: Install desiccant humidity control system | $16,108 | $12,000 |
$7,034
194,312
kWh
|
$8,451
-
kW-mo/yr
|
$623
-
MMBtu
|
|
| 02 | 2.2621: Modify refrigeration system to operate at a lower pressure | $8,744 | $18,000 |
$5,005
138,240
kWh
|
$3,739
-
kW-mo/yr
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,122 | $11,520 | n/a |
$3,831
105,840
kWh
|
$2,291
-
kW-mo/yr
|
- |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $3,229 | - | - |
$3,229
-
kW-mo/yr
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,022 | - |
$1,215
33,570
kWh
|
$807
-
kW-mo/yr
|
- | |
| 06 | 2.2511: Insulate bare equipment | $1,186 | $774 |
$739
20,438
kWh
|
$447
-
kW-mo/yr
|
- | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $670 | $640 |
$305
8,414
kWh
|
$365
-
kW-mo/yr
|
- | |
| 08 | 2.7135: Install occupancy sensors | $667 | $1,020 |
$667
19,508
kWh
|
- | - | |
| TOTAL RECOMMENDED | $38,748 | $43,954 |
$18,796
520,322
kWh
|
$19,329
-
kW-mo/yr
|
$623
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $2,022 | - |
$1,215
33,570
kWh
|
$807
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs