ITAC Assessment: KU0156
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ITAC Assessment: KU0156
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Assessment Year 1985
Principal Product DISTILLED MONOGLYCERIDES
NAICS
n/a
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area
n/a
Annual Production 10,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $171,279 2,845,838
kWh
Natural Gas $198,196 60,562
MMBtu
Other Energy $8,000 1,136
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $133,182 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,517

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Energy Savings
01 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat $93,873 $350,000 $126,426
2,100,528
kWh
$(-32,553.0)
-
MMBtu
-
02 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $9,544 $3,342 $9,544
158,558
kWh
- -
03 2.2223: Enhance sensitivity of temperature control and cutoff $6,350 $2,500 $6,350
105,510
kWh
- -
04 2.1394: Replace steam jets on vacuum system with electric motor driven vacuum pumps $1,428 $2,000 $(-900.0)
(-14,947)
kWh
$2,328
-
MMBtu
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $8,064 $2,200 - $8,064
-
MMBtu
-
06 2.1131: Repair faulty insulation in furnaces, boilers, etc $5,611 $1,200 - $5,611
-
MMBtu
-
07 2.1131: Repair faulty insulation in furnaces, boilers, etc $6,298 $1,200 - $6,298
-
MMBtu
-
08 2.2511: Insulate bare equipment $311 $187 - $311
-
MMBtu
-
09 2.7221: Lower temperature during the winter season and vice-versa $1,323 - $71
1,172
kWh
$1,252
-
MMBtu
-
10 2.8223: Add air shields to trucks to increase fuel mileage $239 - - - $239
-
MMBtu
11 2.4231: Reduce the pressure of compressed air to the minimum required $141 $40 $141
2,345
kWh
- -
TOTAL RECOMMENDED $133,182 $362,669 $141,632
2,353,166
kWh
$(-8,689.0)
-
MMBtu
$239
-
MMBtu
TOTAL IMPLEMENTED $29,517 $7,942 $9,544
158,558
kWh
$19,973
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Energy Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs