ITAC Assessment: WI0478
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ITAC Assessment: WI0478
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Assessment Year 2004
Principal Product Vinyl Sheeting
NAICS 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081: Unsupported Plastics Film and Sheet
Sales Range $10
M
to 50
M
# of Employees 78
Plant Area 105,000
ft2
Annual Production 80,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $351,337 11,294,699
kWh
Electricity Demand $226,140 29,715
kW-mo/yr
Electricity Fees $81,326 -
Natural Gas $155,122 24,064
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $96,191 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,554

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $58,920 $59,780 $58,920
1,796,328
kWh
- - - -
02 2.4239: Eliminate or reduce compressed air usage $12,493 $1,500 $6,880
209,770
kWh
$5,613
-
kW-mo/yr
- - -
03 2.4221: Install compressor air intakes in coolest locations $2,930 $1,040 $1,944
59,270
kWh
$986
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,441 - $1,284
39,165
kWh
$1,397
-
kW-mo/yr
- - $(-240.0)
05 2.2437: Recover waste heat from equipment $2,285 $1,000 - - $2,285
-
MMBtu
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $10,814 $23,430 n/a $7,260
221,340
kWh
$3,554
-
kW-mo/yr
- - -
07 3.4116: Meter recycled water (to reduce sewer charges) $4,125 $2,500 - - - $4,125
-
Tgal
-
08 2.7261: Install timers and/or thermostats $2,183 $1,200 - - $2,183
-
MMBtu
- -
TOTAL RECOMMENDED $96,191 $90,450 $76,288
2,325,873
kWh
$11,550
-
kW-mo/yr
$4,468
-
MMBtu
$4,125
-
Tgal
$(-240.0)
TOTAL IMPLEMENTED $7,554 $2,240 $3,228
98,435
kWh
$2,383
-
kW-mo/yr
$2,183
-
MMBtu
- $(-240.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs