ITAC Assessment: WI0476
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ITAC Assessment: WI0476
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Assessment Year 2004
Principal Product Steel Tubing
NAICS 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317: Steel Pipe and Tubes
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 120,000
ft2
Annual Production 45,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $116,354 4,019,200
kWh
Electricity Demand $83,711 11,520
kW-mo/yr
Electricity Fees $12,458 -
Natural Gas $35,611 4,514
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $107,836 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,846

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings
01 3.6124: Burn waste oil for heat $73,937 $36,000 $(-1,841.0)
(-60,375)
kWh
- $25,778
-
MMBtu
- $50,000
-
gal
02 3.4114: Replace city water with recycled water via cooling tower $15,807 $21,000 $(-2,730.0)
(-89,520)
kWh
$(-1,374.0)
-
kW-mo/yr
- $19,911
-
Tgal
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $8,856 $8,856 $5,893
193,218
kWh
$2,963
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $5,082 $2,944 $3,381
110,872
kWh
$1,701
-
kW-mo/yr
- - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,557 $4,280 $1,557
51,036
kWh
- - - -
06 2.4239: Eliminate or reduce compressed air usage $1,148 - $764
25,065
kWh
$384
-
kW-mo/yr
- - -
07 2.4221: Install compressor air intakes in coolest locations $1,141 $640 $732
23,993
kWh
$409
-
kW-mo/yr
- - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $308 $776 $154
5,035
kWh
$154
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $107,836 $74,496 $7,910
259,324
kWh
$4,237
-
kW-mo/yr
$25,778
-
MMBtu
$19,911
-
Tgal
$50,000
-
gal
TOTAL IMPLEMENTED $3,846 $4,920 $3,053
100,094
kWh
$793
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs