| Assessment Year | 2004 |
|---|---|
| Principal Product | Aluminum Castings |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 340 |
| Plant Area |
180,000
ft2
|
| Annual Production | 800,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $231,114 | 7,435,103 |
kWh
|
$0.031 |
| Electricity Demand | $155,317 | 20,209 |
kW-mo/yr
|
$7.69 |
| Electricity Fees | $72,739 | - |
|
- |
| Natural Gas | $1,088,905 | 193,754 |
MMBtu
|
$5.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $153,466 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,831 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $97,164 | $40,200 | - | - |
$97,164
-
MMBtu
|
|
| 02 | 2.2514: Cover open tanks | $18,376 | $1,000 | - | - |
$18,376
-
MMBtu
|
|
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,417 | $33,120 |
$10,311
314,370
kWh
|
$5,106
-
kW-mo/yr
|
- | |
| 04 | 2.3134: Shift from daytime to nighttime operation | $6,708 | - | - |
$6,708
-
kW-mo/yr
|
- | |
| 05 | 2.4314: Use synthetic lubricant | $4,236 | - |
$2,055
62,664
kWh
|
$2,181
-
kW-mo/yr
|
- | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,127 | $1,976 |
$2,092
63,783
kWh
|
$1,035
-
kW-mo/yr
|
- | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $2,987 | $1,920 |
$1,852
56,480
kWh
|
$1,135
-
kW-mo/yr
|
- | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,924 | $80 |
$1,712
52,220
kWh
|
$1,212
-
kW-mo/yr
|
- | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,527 | $5,140 |
$2,527
77,032
kWh
|
- | - | |
| TOTAL RECOMMENDED | $153,466 | $83,436 |
$20,549
626,549
kWh
|
$17,377
-
kW-mo/yr
|
$115,540
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $42,831 | $38,096 |
$15,967
486,853
kWh
|
$8,488
-
kW-mo/yr
|
$18,376
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs