ITAC Assessment: WI0474
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ITAC Assessment: WI0474
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Assessment Year 2004
Principal Product Sintered Metal Products
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 320
Plant Area 190,000
ft2
Annual Production 40,000,000
lb
Production Hrs. Annual 8,640
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $623,954 24,705,972
kWh
Electricity Demand $392,584 43,054
kW-mo/yr
Electricity Fees $198,337 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $293,801 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $258,764

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings Ancillary Material Cost Savings Water Consumption Savings
01 4.212: Adopt in-house material generation $213,585 $150 $(-43,023.0)
(-1,611,360)
kWh
$(-21,552.0)
-
kW-mo/yr
- - $278,160 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $23,878 $44 $15,909
595,849
kWh
$7,969
-
kW-mo/yr
- - - -
03 3.6193: Install equipment (eg compactor) to reduce disposal costs $22,030 $17,000 $(-4,302.0)
(-161,136)
kWh
$(-2,156.0)
-
kW-mo/yr
$(-60.0)
-
Tgal
$28,548
-
gal
- -
04 3.4111: Use closed cycle process to minimize waste water production $21,301 $39 $(-5,163.0)
(-193,363)
kWh
$(-2,586.0)
-
kW-mo/yr
- - - $29,050
-
Tgal
05 2.4221: Install compressor air intakes in coolest locations $10,940 $790 $7,035
263,534
kWh
$3,905
-
kW-mo/yr
- - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,067 $785 $2,067
77,427
kWh
- - - - -
TOTAL RECOMMENDED $293,801 $18,808 $(-27,477.0)
(-1,029,049)
kWh
$(-14,420.0)
-
kW-mo/yr
$(-60.0)
-
Tgal
$28,548
-
gal
$278,160 $29,050
-
Tgal
TOTAL IMPLEMENTED $258,764 $233 $(-32,277.0)
(-1,208,874)
kWh
$(-16,169.0)
-
kW-mo/yr
- - $278,160 $29,050
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs