ITAC Assessment: WI0468
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ITAC Assessment: WI0468
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Assessment Year 2004
Principal Product Corrugated Containers
NAICS 321920: Wood Container and Pallet Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 350
Plant Area 270,000
ft2
Annual Production 1,800,000
thousand feet
Production Hrs. Annual 7,200
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $269,615 9,270,200
kWh
Electricity Demand $260,686 26,327
kW-mo/yr
Electricity Fees $30,590 -
Natural Gas $587,442 108,787
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $225,486 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,949

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $124,013 $650,000 $107,700
3,000,000
kWh
$125,400
-
kW-mo/yr
$(-109,087.0)
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $52,024 $103,390 $33,193
1,081,224
kWh
$18,831
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $673 $150 $673
21,954
kWh
- - -
04 2.2414: Use waste heat from hot flue gases to preheat $16,655 $13,500 - - $16,655
-
MMBtu
-
05 2.2414: Use waste heat from hot flue gases to preheat $9,209 $16,500 - - $9,209
-
MMBtu
-
06 3.4114: Replace city water with recycled water via cooling tower $14,113 $10,500 $(-1,237.0)
(-40,284)
kWh
$(-702.0)
-
kW-mo/yr
- $16,052
-
Tgal
07 2.4221: Install compressor air intakes in coolest locations $5,043 $1,280 $3,094
100,773
kWh
$1,949
-
kW-mo/yr
- -
08 2.7221: Lower temperature during the winter season and vice-versa $2,932 $360 - - $2,932
-
MMBtu
-
09 2.4133: Use most efficient type of electric motors $824 $1,600 $506
16,460
kWh
$318
-
kW-mo/yr
- -
TOTAL RECOMMENDED $225,486 $797,280 $143,929
4,180,127
kWh
$145,796
-
kW-mo/yr
$(-80,291.0)
-
MMBtu
$16,052
-
Tgal
TOTAL IMPLEMENTED $66,949 $121,320 $36,960
1,203,951
kWh
$20,780
-
kW-mo/yr
$9,209
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs