ITAC Assessment: WI0465
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ITAC Assessment: WI0465
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Assessment Year 2004
Principal Product Aluminum die cast brackets
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 96,500
ft2
Annual Production 240,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $96,362 2,906,442
kWh
Electricity Demand $69,704 6,850
kW-mo/yr
Electricity Fees $22,100 -
Natural Gas $40,283 8,171
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,165 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,318

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings
01 2.4239: Eliminate or reduce compressed air usage $7,760 $16,000 $7,760
119,938
kWh
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $7,432 $11,183 $4,909
140,256
kWh
$2,523
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $3,044 $1,680 $2,014
57,534
kWh
$1,030
-
kW-mo/yr
- -
04 3.3131: Use evaporation to concentrate material $5,458 $18,000 - - $(-3,333.0)
-
MMBtu
$8,791
-
gal
05 2.1123: Install automatic stack damper $2,736 $1,900 - - $2,736
-
MMBtu
-
06 2.4112: Install soft-start to eliminate nuisance trips $1,882 $2,500 - $1,882
-
kW-mo/yr
- -
07 2.7447: Install vinyl strip / high speed / air curtain doors $1,126 $700 - - $1,126
-
MMBtu
-
08 2.7444: Close holes and openings in building such as broken windows $727 - - - $727
-
MMBtu
-
TOTAL RECOMMENDED $30,165 $51,963 $14,683
317,728
kWh
$5,435
-
kW-mo/yr
$1,256
-
MMBtu
$8,791
-
gal
TOTAL IMPLEMENTED $16,318 $27,883 $12,669
260,194
kWh
$2,523
-
kW-mo/yr
$1,126
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs