| Assessment Year | 2003 |
|---|---|
| Principal Product | Spring Wire |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $10 M to 50M |
| # of Employees | 400 |
| Plant Area |
200,000
ft2
|
| Annual Production | 50,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $332,342 | 8,676,688 |
kWh
|
$0.038 |
| Electricity Demand | $244,362 | 17,364 |
kW-mo/yr
|
$14.07 |
| Electricity Fees | $5,756 | - |
|
- |
| Natural Gas | $398,510 | 119,751 |
MMBtu
|
$3.33 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $48,016 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $19,688 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $4,628 | $6,878 |
$3,324
86,803
kWh
|
$1,304
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $12,870 | $3,680 |
$8,442
220,416
kWh
|
$4,428
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.1133: Adjust burners for efficient operation | $3,945 | $3,300 | - | - |
$3,945
-
MMBtu
|
- | - | - | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $3,413 | $2,000 |
$(-215.0)
(-5,600)
kWh
|
- |
$3,628
-
MMBtu
|
- | - | - | - | |
| 05 | 2.1222: Install turbulators | $3,245 | $1,200 | - | - |
$3,245
-
MMBtu
|
- | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,574 | $200 |
$1,693
44,203
kWh
|
$881
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7145: Install skylights | $2,459 | $6,375 |
$1,048
27,354
kWh
|
$1,411
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,190 | $1,000 |
$1,437
37,541
kWh
|
$753
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,986 | - |
$1,302
33,994
kWh
|
$684
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.7135: Install occupancy sensors | $1,366 | $600 |
$880
22,959
kWh
|
$486
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.1133: Adjust burners for efficient operation | $1,186 | $3,200 | - | - |
$1,186
-
MMBtu
|
- | - | - | - | |
| 12 | 2.2514: Cover open tanks | $479 | $750 | - | - |
$479
-
MMBtu
|
- | - | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $49 | $265 |
$115
2,996
kWh
|
$58
-
kW-mo/yr
|
- | - | $(-52.0) | $(-72.0) | - | |
| 14 | 3.4151: Minimize water usage | $907 | $920 | - | - | - |
$907
-
Tgal
|
- | - | - | |
| 15 | 4.821: Pay bills on time to avoid late fees | $3,969 | - | - | - | - | - | - | - | $3,969 | |
| 16 | 3.5316: Contract a wood pallet recycling company | $2,750 | $1,000 | - | - | - | - | - | - | $2,750 | |
| TOTAL RECOMMENDED | $48,016 | $31,368 |
$18,026
470,666
kWh
|
$10,005
-
kW-mo/yr
|
$12,483
-
MMBtu
|
$907
-
Tgal
|
$(-52.0) | $(-72.0) | $6,719 | ||
| TOTAL IMPLEMENTED | $19,688 | $11,558 |
$13,203
344,760
kWh
|
$6,485
-
kW-mo/yr
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs