ITAC Assessment: WI0462
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ITAC Assessment: WI0462
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Assessment Year 2004
Principal Product Lighting Fixtures
NAICS 335129: Other Lighting Equipment Manufacturing
SIC 3645: Residential Electric Lighting Fixtures
Sales Range $10
M
to 50
M
# of Employees 450
Plant Area 450,000
ft2
Annual Production 280,000
pieces
Production Hrs. Annual 3,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,829 5,404,400
kWh
Electricity Demand $164,135 15,794
kW-mo/yr
Electricity Fees $63,072 -
Natural Gas $247,312 36,967
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,155 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 3.4111: Use closed cycle process to minimize waste water production $30,420 $36,000 $(-2,500.0)
(-70,028)
kWh
- - - $33,570
-
Tgal
$(-650.0)
02 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $8,389 $14,000 $8,389
234,990
kWh
- - - - -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,916 $8,000 $1,723
48,233
kWh
$2,193
-
kW-mo/yr
- - - -
04 2.3132: Recharge batteries on during off-peak demand periods $4,136 $1,800 - $3,414
-
kW-mo/yr
$722 - - -
05 2.1233: Analyze flue gas for proper air/fuel ratio $2,319 $500 - - - $2,319
-
MMBtu
- -
06 2.4224: Upgrade controls on compressors $808 $2,500 $808
22,659
kWh
- - - - -
07 2.4221: Install compressor air intakes in coolest locations $798 $840 $286
8,012
kWh
$512
-
kW-mo/yr
- - - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $369 $438 $150
4,197
kWh
$219
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $51,155 $64,078 $8,856
248,063
kWh
$6,338
-
kW-mo/yr
$722 $2,319
-
MMBtu
$33,570
-
Tgal
$(-650.0)
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs