ITAC Assessment: WI0451
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ITAC Assessment: WI0451
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Assessment Year 2003
Principal Product 35000
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 600
Plant Area 295,000
ft2
Annual Production 70,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,362,009 46,937,747
kWh
Electricity Demand $446,589 75,358
kW-mo/yr
Electricity Fees $325,646 -
Natural Gas $506,120 96,045
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,734 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.4224: Upgrade controls on compressors $21,502 $30,000 $21,502
704,970
kWh
- - - - -
02 3.3132: Use reverse osmosis to concentrate material $14,092 $36,000 $(-2,500.0)
(-81,967)
kWh
- - - $17,242
-
Tgal
$(-650.0)
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $9,847 $3,433 $8,229
269,803
kWh
$1,618
-
kW-mo/yr
- - - -
04 2.1233: Analyze flue gas for proper air/fuel ratio $3,486 $500 - - - $3,486
-
MMBtu
- -
05 2.4221: Install compressor air intakes in coolest locations $7,048 $1,280 $5,773
189,274
kWh
$1,275
-
kW-mo/yr
- - - -
06 2.3132: Recharge batteries on during off-peak demand periods $2,005 $1,400 - $1,670
-
kW-mo/yr
$335 - - -
07 2.2511: Insulate bare equipment $754 $294 - - - $754
-
MMBtu
- -
TOTAL RECOMMENDED $58,734 $72,907 $33,004
1,082,080
kWh
$4,563
-
kW-mo/yr
$335 $4,240
-
MMBtu
$17,242
-
Tgal
$(-650.0)
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs