ITAC Assessment: WI0446
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ITAC Assessment: WI0446
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Assessment Year 2003
Principal Product book printing and publishing
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2759: Commercial Printing, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 175,000
ft2
Annual Production 16,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $109,496 4,788,127
kWh
Electricity Demand $110,820 13,924
kW-mo/yr
Electricity Fees $39,254 -
Natural Gas $172,986 32,858
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,536 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,057

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4131: Size electric motors for peak operating efficiency $20,491 $40,000 $5,983
248,269
kWh
$3,910
-
kW-mo/yr
$10,598
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $6,813 $15,675 n/a $4,310
178,834
kWh
$2,503
-
kW-mo/yr
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $2,528 $500 - - $2,528
-
MMBtu
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,093 $1,359 $1,387
57,546
kWh
$706
-
kW-mo/yr
-
05 2.4224: Upgrade controls on compressors $1,214 $3,500 $1,214
50,355
kWh
- -
06 2.4221: Install compressor air intakes in coolest locations $945 $740 $514
21,352
kWh
$431
-
kW-mo/yr
-
07 2.4222: Install adequate dryers on air lines to eliminate blowdown $452 $400 $452
18,755
kWh
- -
TOTAL RECOMMENDED $34,536 $62,174 $13,860
575,111
kWh
$7,550
-
kW-mo/yr
$13,126
-
MMBtu
TOTAL IMPLEMENTED $26,057 $42,599 $7,884
327,167
kWh
$5,047
-
kW-mo/yr
$13,126
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs