ITAC Assessment: ND0182
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ITAC Assessment: ND0182
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Assessment Year 1994
Principal Product Rubber seals
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 345
Plant Area 240,000
ft2
Annual Production 46,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $372,105 10,324,443
kWh
Natural Gas $219,072 84,316
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $263,663 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $187,111

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 3.1244: Reduce solution drag-out to prevent solution loss $95,000 $500 - - $95,000
02 2.6218: Turn off equipment when not in use $68,825 $500 $68,825
1,906,506
kWh
- -
03 2.2121: Increase amount of condensate returned $44,539 $3,600 - $44,539
-
MMBtu
-
04 2.4133: Use most efficient type of electric motors $20,848 $35,460 $20,848
577,667
kWh
- -
05 2.3212: Optimize plant power factor $17,888 $18,771 $17,888
-
kWh
- -
06 2.7491: Insulate glazing, walls, ceilings, and roofs $4,968 $4,310 - $4,968
-
MMBtu
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,789 - $2,789
77,374
kWh
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,800 $320 $2,800
77,667
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $2,598 $2,403 $2,598
38,101
kWh
- -
10 2.1233: Analyze flue gas for proper air/fuel ratio $2,491 $5,000 - $2,491
-
MMBtu
-
11 2.2437: Recover waste heat from equipment $800 $500 - $800
-
MMBtu
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $117 $240 $117
3,224
kWh
- -
TOTAL RECOMMENDED $263,663 $71,604 $115,865
2,680,539
kWh
$52,798
-
MMBtu
$95,000
TOTAL IMPLEMENTED $187,111 $22,494 $92,111
2,022,274
kWh
- $95,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs