| Assessment Year | 2003 |
|---|---|
| Principal Product | machine Spindles/Slides |
| NAICS | 332710: Machine Shops |
| SIC | 3541: Machine Tools, Metal Cutting Types |
| Sales Range | $10 M to 50M |
| # of Employees | 82 |
| Plant Area |
88,000
ft2
|
| Annual Production | 4,000
pieces
|
| Production Hrs. Annual | 6,250
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $59,957 | 1,796,100 |
kWh
|
$0.033 |
| Electricity Demand | $52,355 | 4,995 |
kW-mo/yr
|
$10.48 |
| Electricity Fees | $12,803 | - |
|
- |
| Natural Gas | $12,492 | 2,017 |
MMBtu
|
$6.19 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $12,656 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,147 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.7137: Replace cloth rags with paper towels | $4,725 | - | - | - | - | - | $4,725 | - | |
| 02 | 3.6112: Use filter and drying oven to reduce sludge volume | $3,022 | $10,000 | n/a | - | - |
$(-418.0)
-
MMBtu
|
$3,440
-
gal
|
- | - |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,188 | $4,400 |
$2,188
62,005
kWh
|
- | - | - | - | - | |
| 04 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $1,188 | $1,000 | - | - | - | - | - | $1,188 | |
| 05 | 2.4224: Upgrade controls on compressors | $1,111 | $2,500 |
$1,111
31,472
kWh
|
- | - | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $422 | $640 |
$296
8,393
kWh
|
$126
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $12,656 | $18,540 |
$3,595
101,870
kWh
|
$126
-
kW-mo/yr
|
$(-418.0)
-
MMBtu
|
$3,440
-
gal
|
$4,725 | $1,188 | ||
| TOTAL IMPLEMENTED | $5,147 | $640 |
$296
8,393
kWh
|
$126
-
kW-mo/yr
|
- | - | $4,725 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs