ITAC Assessment: WI0437
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ITAC Assessment: WI0437
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Assessment Year 2003
Principal Product Iron Castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 240
Plant Area 126,381
ft2
Annual Production 27,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,340,202 47,155,200
kWh
Electricity Demand $637,631 150,272
kW-mo/yr
Electricity Fees $155,298 -
Natural Gas $431,434 79,522
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $150,146 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 3.4114: Replace city water with recycled water via cooling tower $72,831 $56,000 $(-4,290.0)
(-89,520)
kWh
- - $77,121
-
Tgal
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $33,938 $72,500 $33,938
1,093,600
kWh
- - -
03 2.7261: Install timers and/or thermostats $17,126 $3,000 - - $17,126
-
MMBtu
-
04 2.1123: Install automatic stack damper $16,313 $1,500 - - $16,313
-
MMBtu
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $9,938 $8,555 $7,419
247,315
kWh
$2,519
-
kW-mo/yr
- -
TOTAL RECOMMENDED $150,146 $141,555 $37,067
1,251,395
kWh
$2,519
-
kW-mo/yr
$33,439
-
MMBtu
$77,121
-
Tgal
TOTAL IMPLEMENTED - - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs