ITAC Assessment: WI0414
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ITAC Assessment: WI0414
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Assessment Year 2002
Principal Product Hinges & Tubler Parts
NAICS
n/a
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $10
M
to 50
M
# of Employees 128
Plant Area 102,000
ft2
Annual Production 2,400,000,000
pieces
Production Hrs. Annual 4,375
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $136,077 2,215,714
kWh
Electricity Demand $52,466 5,058
kW-mo/yr
Electricity Fees $4,633 -
Natural Gas $78,524 9,549
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,399 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,780

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
01 2.7224: Reduce space conditioning during non-working hours $13,469 $1,800 - - $13,469
-
MMBtu
-
02 3.4114: Replace city water with recycled water via cooling tower $6,619 $14,000 $(-1,103.0)
(-16,319)
kWh
- - $7,722
-
Tgal
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,225 - $2,386
63,462
kWh
$1,839
-
kW-mo/yr
- -
04 2.7243: Improve air circulation with destratification fans / other methods $4,730 - $201
5,359
kWh
- $4,529
-
MMBtu
-
05 2.7447: Install vinyl strip / high speed / air curtain doors $2,560 $1,033 - - $2,560
-
MMBtu
-
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,971 - - $1,971
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $1,071 $2,400 $523
13,897
kWh
$548
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $754 $350 $510
13,563
kWh
$244
-
kW-mo/yr
- -
TOTAL RECOMMENDED $35,399 $19,583 $2,517
79,962
kWh
$4,602
-
kW-mo/yr
$20,558
-
MMBtu
$7,722
-
Tgal
TOTAL IMPLEMENTED $10,780 $2,750 $3,620
96,281
kWh
$2,631
-
kW-mo/yr
$4,529
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs