| Assessment Year | 2001 |
|---|---|
| Principal Product | Steel Casting |
| NAICS |
n/a
|
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 457 |
| Plant Area |
201,000
ft2
|
| Annual Production | 13,000
ton
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $875,896 | 33,517,717 |
kWh
|
$0.026 |
| Electricity Demand | $865,155 | 96,504 |
kW-mo/yr
|
$8.96 |
| Electricity Fees | $113,234 | - |
|
- |
| Natural Gas | $1,031,979 | 172,106 |
MMBtu
|
$6.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $137,625 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.426: Modify workload | $33,405 | $30,000 | n/a | - | - | - | - | $33,405 |
| 02 | 3.4151: Minimize water usage | $29,411 | $2,200 | n/a | - | - | - |
$29,411
-
Tgal
|
- |
| 03 | 2.7447: Install vinyl strip / high speed / air curtain doors | $23,329 | $31,000 | n/a |
$(-50.0)
(-1,811)
kWh
|
- |
$23,379
-
MMBtu
|
- | - |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $20,025 | - | n/a | - |
$20,025
-
kW-mo/yr
|
- | - | - |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $14,442 | $6,917 | n/a |
$10,254
371,508
kWh
|
$4,188
-
kW-mo/yr
|
- | - | - |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $11,596 | $12,000 | n/a | - | - |
$11,596
-
MMBtu
|
- | - |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,941 | $11,250 | n/a | - | - |
$3,941
-
MMBtu
|
- | - |
| 08 | 2.4133: Use most efficient type of electric motors | $1,476 | $6,957 | n/a |
$923
33,426
kWh
|
$553
-
kW-mo/yr
|
- | - | - |
| TOTAL RECOMMENDED | $137,625 | $100,324 |
$11,127
403,123
kWh
|
$24,766
-
kW-mo/yr
|
$38,916
-
MMBtu
|
$29,411
-
Tgal
|
$33,405 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs