ITAC Assessment: WI0402
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ITAC Assessment: WI0402
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Assessment Year 2001
Principal Product Plastic Mouldings
NAICS
n/a
SIC 2431: Millwork
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 105,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $198,256 6,271,764
kWh
Electricity Demand $118,936 13,308
kW-mo/yr
Electricity Fees $23,977 -
Natural Gas $54,977 9,244
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $105,113 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,086

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 4.652: Replace existing equipment with more suitable substitutes $44,317 $130,000 - $9,277
-
kW-mo/yr
- - - $35,040 -
02 2.2621: Modify refrigeration system to operate at a lower pressure $18,517 $55,500 $14,140
423,360
kWh
$4,377
-
kW-mo/yr
- - - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $17,905 $8,955 $13,369
400,266
kWh
$4,536
-
kW-mo/yr
- - - - -
04 2.4133: Use most efficient type of electric motors $4,782 $19,554 n/a $3,460
103,596
kWh
$1,322
-
kW-mo/yr
- - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,007 $15,230 $2,965
88,777
kWh
$1,042
-
kW-mo/yr
- - - - -
06 2.3212: Optimize plant power factor $3,649 $12,800 - - $3,649 - - - -
07 2.2511: Insulate bare equipment $3,311 $618 $2,528
75,692
kWh
$783
-
kW-mo/yr
- - - - -
08 2.4221: Install compressor air intakes in coolest locations $2,578 $640 $1,993
59,680
kWh
$585
-
kW-mo/yr
- - - - -
09 3.5315: Lease / purchase baler; sell cardboard to recycler $2,238 $8,550 - - - - $2,638
-
lb
$(-400.0) -
10 3.6192: Use a less expensive method of waste removal $2,181 - - - - - - - $2,181
11 3.8142: Distill contaminated solvents for reuse $1,628 $5,000 - - - $3,085
-
gal
$(-683.0)
-
lb
$(-774.0) -
TOTAL RECOMMENDED $105,113 $256,847 $38,455
1,151,371
kWh
$21,922
-
kW-mo/yr
$3,649 $3,085
-
gal
$1,955
-
lb
$33,866 $2,181
TOTAL IMPLEMENTED $20,086 $8,955 $13,369
400,266
kWh
$4,536
-
kW-mo/yr
- - - - $2,181
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs