ITAC Assessment: WI0387
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ITAC Assessment: WI0387
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Assessment Year 2001
Principal Product Machined Parts
NAICS
n/a
SIC 3541: Machine Tools, Metal Cutting Types
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 67,000
ft2
Annual Production 2,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $123,166 3,302,755
kWh
Electricity Demand $73,562 5,986
kW-mo/yr
Electricity Fees $13,237 -
Natural Gas $7,902 1,644
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $229,288 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,863

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Increase in Production Savings
01 4.424: Improve space comfort conditioning $178,421 $400,000 n/a - - - - - $35,910 $142,511
02 2.3134: Shift from daytime to nighttime operation $24,138 - - $39,888
-
kW-mo/yr
- - - $(-15,750.0) -
03 2.7144: Install spectral reflectors / delamp $9,794 - $6,903
177,022
kWh
$2,891
-
kW-mo/yr
- - - - -
04 2.7111: Reduce illumination to minimum necessary levels $4,726 $1,994 $2,591
66,530
kWh
$2,135
-
kW-mo/yr
- - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $712 $2,050 $394
9,965
kWh
$318
-
kW-mo/yr
- - - - -
06 2.7135: Install occupancy sensors $418 $300 $418
10,551
kWh
- - - - - -
07 3.3131: Use evaporation to concentrate material $8,770 $16,000 - - $(-468.0)
-
MMBtu
$12,738
-
gal
- $(-3,500.0) -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,292 - - - - - $1,292
-
lb
- -
09 2.4221: Install compressor air intakes in coolest locations $630 $640 $422
10,844
kWh
$208
-
kW-mo/yr
- - - - -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $387 $90 $259
6,741
kWh
$128
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $229,288 $421,074 $10,987
281,653
kWh
$45,568
-
kW-mo/yr
$(-468.0)
-
MMBtu
$12,738
-
gal
$1,292
-
lb
$16,660 $142,511
TOTAL IMPLEMENTED $48,863 $19,024 $10,593
271,688
kWh
$45,250
-
kW-mo/yr
$(-468.0)
-
MMBtu
$12,738
-
gal
- $(-19,250.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs