| Assessment Year | 2000 |
|---|---|
| Principal Product | Toy Vehicles |
| NAICS |
n/a
|
| SIC | 3944: Games, Toys, and Children's Vehicles, Except Dolls and Bicycles |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
420,000
ft2
|
| Annual Production | 1,250,000
pieces
|
| Production Hrs. Annual | 2,125
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $49,114 | 1,379,250 |
kWh
|
$0.036 |
| Electricity Demand | $62,762 | 5,343 |
kW-mo/yr
|
$11.75 |
| Electricity Fees | $7,509 | - |
|
- |
| Natural Gas | $82,608 | 22,985 |
MMBtu
|
$3.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $83,378 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.441: Install automatic packing equipment | $44,625 | $68,300 | - | - | - | - | - | - | $44,625 | - | |
| 02 | 4.446: Automate finishing process | $22,313 | $2,000 | - | - | - | - | - | - | $22,313 | - | |
| 03 | 3.4114: Replace city water with recycled water via cooling tower | $6,415 | $25,000 |
$(-313.0)
(-8,499)
kWh
|
$(-509.0)
-
kW-mo/yr
|
- |
$7,237
-
Tgal
|
- | - | - | - | |
| 04 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $3,068 | $6,000 | - | - | - | - | - | - | - | $3,068 | |
| 05 | 2.7111: Reduce illumination to minimum necessary levels | $576 | - |
$254
6,741
kWh
|
$322
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $1,960 | - | - | - | - | - | - |
$1,960
-
lb
|
- | - | |
| 07 | 3.8142: Distill contaminated solvents for reuse | $1,671 | - | - | - | - | - |
$1,872
-
gal
|
$(-33.0)
-
lb
|
$(-37.0) | $(-131.0) | |
| 08 | 3.8121: Cover containers to minimize evaporative losses | $1,159 | $1,000 | - | - | - | - | - | - | $788 | $371 | |
| 09 | 2.2437: Recover waste heat from equipment | $845 | $1,000 | - | - |
$845
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $532 | - |
$203
5,275
kWh
|
$329
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 11 | 2.7447: Install vinyl strip / high speed / air curtain doors | $214 | $1,020 | - |
$(-7.0)
-
kW-mo/yr
|
$221
-
MMBtu
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $83,378 | $104,320 |
$144
3,517
kWh
|
$135
-
kW-mo/yr
|
$1,066
-
MMBtu
|
$7,237
-
Tgal
|
$1,872
-
gal
|
$1,927
-
lb
|
$67,689 | $3,308 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs