ITAC Assessment: WI0379
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ITAC Assessment: WI0379
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Assessment Year 2000
Principal Product Springs and Stampings
NAICS
n/a
SIC 3493: Steel Springs, Except Wire
Sales Range $10
M
to 50
M
# of Employees 251
Plant Area 78,000
ft2
Annual Production 900,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $117,195 2,827,667
kWh
Electricity Demand $86,576 7,126
kW-mo/yr
Electricity Fees $10,797 -
Natural Gas $34,429 8,873
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,516 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,418

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 4.126: Install sensors to detect defects $36,000 $35,000 - - - - - $36,000 -
02 3.8142: Distill contaminated solvents for reuse $20,843 $14,000 - - - $24,036
-
gal
$(-1,036.0)
-
lb
$(-2,157.0) -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $8,891 $11,765 $6,508
150,059
kWh
$2,383
-
kW-mo/yr
- - - - -
04 2.4221: Install compressor air intakes in coolest locations $3,151 $740 $2,306
53,048
kWh
$845
-
kW-mo/yr
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $473 $90 $346
7,913
kWh
$127
-
kW-mo/yr
- - - - -
06 3.5315: Lease / purchase baler; sell cardboard to recycler $2,945 $8,000 - - - - $3,245
-
lb
$(-300.0) -
07 3.6192: Use a less expensive method of waste removal $2,040 - - - - - - - $2,040
08 2.7261: Install timers and/or thermostats $573 $200 - - $573
-
MMBtu
- - - -
09 2.3132: Recharge batteries on during off-peak demand periods $527 $100 - $527
-
kW-mo/yr
- - - - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $429 - $211
4,982
kWh
$218
-
kW-mo/yr
- - - - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $296 $285 $146
3,224
kWh
$150
-
kW-mo/yr
- - - - -
12 2.2511: Insulate bare equipment $348 $238 $224
5,275
kWh
$124
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $76,516 $70,418 $9,741
224,501
kWh
$4,374
-
kW-mo/yr
$573
-
MMBtu
$24,036
-
gal
$2,209
-
lb
$33,543 $2,040
TOTAL IMPLEMENTED $3,418 $8,090 $346
7,913
kWh
$127
-
kW-mo/yr
- - $3,245
-
lb
$(-300.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs