ITAC Assessment: WI0377
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ITAC Assessment: WI0377
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Assessment Year 2000
Principal Product Laminated Products
NAICS
n/a
SIC 2295: Coated Fabrics, Not Rubberized
Sales Range $50
M
to 100
M
# of Employees 182
Plant Area 248,636
ft2
Annual Production 232,200
thousand feet
Production Hrs. Annual 7,200
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $423,092 11,882,474
kWh
Electricity Demand $350,998 25,058
kW-mo/yr
Electricity Fees $53,396 -
Natural Gas $1,102,799 342,213
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $190,287 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $80,386

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 4.322: Eliminate old stock and modify inventory control $52,550 - - - - $5,525
-
gal
- - - - - $47,025 -
02 3.5316: Contract a wood pallet recycling company $30,000 - - - - - - $30,000
-
lb
- - - - -
03 3.7131: Use a rag recycle service $27,894 - - - - - - - $35,400
-
lb
- $(-7,506.0) - -
04 3.6193: Install equipment (eg compactor) to reduce disposal costs $22,050 $11,000 - - - - - - $22,050
-
lb
- - - -
05 3.8142: Distill contaminated solvents for reuse $17,748 $24,000 - - - - $28,780
-
gal
$(-3,451.0)
-
lb
- $(-7,581.0) - - -
06 3.3122: Use filtration, centrifuging to remove contaminants $10,494 $20,500 $(-15.0)
(-293)
kWh
- - - - - - $(-1,800.0) - - $12,309
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $13,592 $8,205 $7,826
210,434
kWh
$5,766
-
kW-mo/yr
- - - - - - - - -
08 2.4133: Use most efficient type of electric motors $10,629 $23,136 $5,844
157,093
kWh
$4,785
-
kW-mo/yr
- - - - - - - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,343 $7,200 $3,343
89,977
kWh
- - - - - - - - - -
10 2.7447: Install vinyl strip / high speed / air curtain doors $1,256 $508 - - $1,256
-
MMBtu
- - - - - - - -
11 2.7241: Install outside air damper / economizer on hvac unit $459 $2,100 $206
5,569
kWh
$253
-
kW-mo/yr
- - - - - - - - -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $272 $60 $157
4,103
kWh
$115
-
kW-mo/yr
- - - - - - - - -
TOTAL RECOMMENDED $190,287 $96,709 $17,361
466,883
kWh
$10,919
-
kW-mo/yr
$1,256
-
MMBtu
$5,525
-
gal
$28,780
-
gal
$26,549
-
lb
$57,450
-
lb
$(-9,381.0) $(-7,506.0) $47,025 $12,309
TOTAL IMPLEMENTED $80,386 $38,601 $17,170
461,607
kWh
$10,666
-
kW-mo/yr
- $5,525
-
gal
- - - - - $47,025 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs