ITAC Assessment: WI0373
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ITAC Assessment: WI0373
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Assessment Year 2000
Principal Product Printed Circuit Boards
NAICS
n/a
SIC 3672: Printed Circuit Boards
Sales Range $10
M
to 50
M
# of Employees 350
Plant Area 77,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $309,754 9,055,686
kWh
Electricity Demand $226,443 16,094
kW-mo/yr
Electricity Fees $32,812 -
Natural Gas $27,441 8,115
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $188,252 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,239

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 4.126: Install sensors to detect defects $140,160 $35,000 - - - - $140,160
02 3.5315: Lease / purchase baler; sell cardboard to recycler $15,689 $9,000 - - - $16,089
-
lb
$(-400.0)
03 2.2437: Recover waste heat from equipment $8,048 $2,000 $(-652.0)
(-18,171)
kWh
$(-496.0)
-
kW-mo/yr
$9,196
-
MMBtu
- -
04 2.7111: Reduce illumination to minimum necessary levels $5,969 $2,196 $4,195
116,940
kWh
$1,774
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,581 $7,397 $3,673
102,286
kWh
$1,908
-
kW-mo/yr
- - -
06 2.4221: Install compressor air intakes in coolest locations $5,412 $740 $3,920
109,320
kWh
$1,492
-
kW-mo/yr
- - -
07 3.6192: Use a less expensive method of waste removal $5,479 - - - - $5,479
-
lb
-
08 2.7447: Install vinyl strip / high speed / air curtain doors $1,121 $1,050 $(-44.0)
(-1,172)
kWh
- $1,165
-
MMBtu
- -
09 2.8113: Purchase gas directly from a contract gas supplier $593 $500 - - $593
-
MMBtu
- -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $200 - $141
3,810
kWh
$59
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $188,252 $57,883 $11,233
313,013
kWh
$4,737
-
kW-mo/yr
$10,954
-
MMBtu
$21,568
-
lb
$139,760
TOTAL IMPLEMENTED $27,239 $18,593 $7,868
219,226
kWh
$3,682
-
kW-mo/yr
- $16,089
-
lb
$(-400.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs