| Assessment Year | 1999 |
|---|---|
| Principal Product | Boiler Controls |
| NAICS |
n/a
|
| SIC | 3823: Industrial Instruments for Measurement, Display, and Control of Process Variables; and Related Products |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
150,000
ft2
|
| Annual Production | 0
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $122,367 | 2,940,211 |
kWh
|
$0.042 |
| Electricity Demand | $98,119 | 7,851 |
kW-mo/yr
|
$12.50 |
| Electricity Fees | $35,105 | - |
|
- |
| Natural Gas | $59,954 | 14,420 |
MMBtu
|
$4.16 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $23,323 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,522 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.8142: Distill contaminated solvents for reuse | $6,185 | $7,500 | - | - | - |
$8,505
-
gal
|
$(-359.0)
-
lb
|
$(-726.0) | $(-1,235.0) | - | |
| 02 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $5,455 | $24,000 |
$9,651
212,192
kWh
|
$9,186
-
kW-mo/yr
|
$(-13,382.0)
-
MMBtu
|
- | - | - | - | - | |
| 03 | 2.3134: Shift from daytime to nighttime operation | $2,831 | - | - |
$7,556
-
kW-mo/yr
|
- | - | - | $(-4,725.0) | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $2,067 | $1,000 | - | - |
$2,067
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,815 | $100 |
$1,224
26,964
kWh
|
$591
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.7144: Install spectral reflectors / delamp | $1,781 | - |
$1,289
28,429
kWh
|
$492
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.8113: Purchase gas directly from a contract gas supplier | $1,391 | $500 | - | - |
$1,391
-
MMBtu
|
- | - | - | - | - | |
| 08 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $872 | $1,000 | - | - | - | - | - | - | - | $872 | |
| 09 | 2.7314: Reduce ventilation air | $648 | $500 |
$68
1,465
kWh
|
- |
$580
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $278 | - |
$141
3,224
kWh
|
$137
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $23,323 | $34,600 |
$12,373
272,274
kWh
|
$17,962
-
kW-mo/yr
|
$(-9,344.0)
-
MMBtu
|
$8,505
-
gal
|
$(-359.0)
-
lb
|
$(-5,451.0) | $(-1,235.0) | $872 | ||
| TOTAL IMPLEMENTED | $4,522 | $600 |
$2,722
60,082
kWh
|
$1,220
-
kW-mo/yr
|
$580
-
MMBtu
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs