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ITAC Assessment: IA0406
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ITAC Assessment: IA0406
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Iowa State University Iowa State University
Assessment Year 2007
Principal Product Concrete Pipe
NAICS 327310: Cement Manufacturing
SIC 3241: Cement, Hydraulic
Sales Range $10
M
to 50
M
# of Employees 33
Plant Area 65,520
ft2
Annual Production 80,000
ton
Production Hrs. Annual 2,168
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $28,829 651,000
kWh
Electricity Demand $20,911 417
kW-mo/yr
Natural Gas $92,955 10,078
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,867 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,085

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,718 $500 $1,783
40,433
kWh
$935
-
kW-mo/yr
-
02 2.4221: Install compressor air intakes in coolest locations $896 $100 $545
12,360
kWh
$351
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $364 $25 $239
5,420
kWh
$125
-
kW-mo/yr
-
04 2.2136: Install / repair insulation on steam lines $7,396 $1,000 - - $7,396
-
MMBtu
05 2.7134: Use photocell controls $386 $55 $386
8,760
kWh
- -
06 2.2437: Recover waste heat from equipment $507 $100 - - $507
-
MMBtu
07 2.7231: Use radiant heater for spot heating $21,600 $10,000 - - $21,600
-
MMBtu
TOTAL RECOMMENDED $33,867 $11,780 $2,953
66,973
kWh
$1,411
-
kW-mo/yr
$29,503
-
MMBtu
TOTAL IMPLEMENTED $26,085 $10,725 $2,567
58,213
kWh
$1,411
-
kW-mo/yr
$22,107
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs