ITAC Assessment: WI0358
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ITAC Assessment: WI0358
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Assessment Year 1999
Principal Product Electric Heating Elements
NAICS
n/a
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range $10
M
to 50
M
# of Employees 206
Plant Area 392,300
ft2
Annual Production 6,700,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $389,782 10,581,477
kWh
Electricity Demand $344,604 25,980
kW-mo/yr
Electricity Fees $69,963 -
Natural Gas $230,740 78,181
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $260,616 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $98,121

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 3.4114: Replace city water with recycled water via cooling tower $97,790 $44,000 $(-1,011.0)
(-24,912)
kWh
$(-832.0)
-
kW-mo/yr
- $99,633
-
Tgal
- - - -
02 2.3134: Shift from daytime to nighttime operation $92,705 - - $98,705
-
kW-mo/yr
- - - - $(-6,000.0) -
03 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $54,425 $102,000 $60,900
1,500,000
kWh
$43,860
-
kW-mo/yr
$(-50,335.0)
-
MMBtu
- - - - -
04 3.8142: Distill contaminated solvents for reuse $7,803 $13,900 - - - - $13,200
-
gal
$(-506.0)
-
lb
$(-3,591.0) $(-1,300.0)
05 2.4221: Install compressor air intakes in coolest locations $6,466 $200 $3,293
81,184
kWh
$3,173
-
kW-mo/yr
- - - - - -
06 2.2511: Insulate bare equipment $1,096 $3,850 $485
12,016
kWh
$262
-
kW-mo/yr
$349
-
MMBtu
- - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $331 $107 $231
5,569
kWh
$100
-
kW-mo/yr
- - - - - -
TOTAL RECOMMENDED $260,616 $164,057 $63,898
1,573,857
kWh
$145,268
-
kW-mo/yr
$(-49,986.0)
-
MMBtu
$99,633
-
Tgal
$13,200
-
gal
$(-506.0)
-
lb
$(-9,591.0) $(-1,300.0)
TOTAL IMPLEMENTED $98,121 $44,107 $(-780.0)
(-19,343)
kWh
$(-732.0)
-
kW-mo/yr
- $99,633
-
Tgal
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs