| Assessment Year | 1999 |
|---|---|
| Principal Product | Aluminum Die Castings |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 230 |
| Plant Area |
113,200
ft2
|
| Annual Production | 23,500,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $568,902 | 7,186,401 |
kWh
|
$0.079 |
| Electricity Demand | $220,318 | 16,142 |
kW-mo/yr
|
$13.65 |
| Electricity Fees | $74,597 | - |
|
- |
| Natural Gas | $273,324 | 78,774 |
MMBtu
|
$3.47 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $145,168 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $26,686 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $42,443 | $155,500 |
$42,443
1,012,896
kWh
|
- | - | - | - | - | - | |
| 02 | 3.3131: Use evaporation to concentrate material | $39,582 | $76,000 | - | - |
$(-13,772.0)
-
MMBtu
|
$58,154
-
gal
|
- | $(-4,800.0) | - | |
| 03 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $25,236 | $60,000 |
$33,939
810,082
kWh
|
$26,820
-
kW-mo/yr
|
$(-35,523.0)
-
MMBtu
|
- | - | - | - | |
| 04 | 2.1221: Replace obsolete burners with more efficient ones | $24,655 | $10,800 | - | - |
$24,655
-
MMBtu
|
- | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $3,282 | $1,580 |
$2,077
49,531
kWh
|
$1,205
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $900 | $210 |
$587
14,068
kWh
|
$313
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 3.8142: Distill contaminated solvents for reuse | $2,963 | $7,000 | - | - | - |
$3,851
-
gal
|
$(-149.0)
-
lb
|
$(-300.0) | $(-439.0) | |
| 08 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,702 | $1,000 | - | - | - | - |
$2,702
-
lb
|
- | - | |
| 09 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $1,780 | - | - | - | - | - |
$1,780
-
lb
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,131 | $4,017 |
$633
15,240
kWh
|
$498
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.2511: Insulate bare equipment | $494 | $848 | - | - |
$494
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $145,168 | $316,955 |
$79,679
1,901,817
kWh
|
$28,836
-
kW-mo/yr
|
$(-24,146.0)
-
MMBtu
|
$62,005
-
gal
|
$4,333
-
lb
|
$(-5,100.0) | $(-439.0) | ||
| TOTAL IMPLEMENTED | $26,686 | $15,027 |
$1,220
29,308
kWh
|
$811
-
kW-mo/yr
|
$24,655
-
MMBtu
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs