ITAC Assessment: WI0356
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ITAC Assessment: WI0356
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Assessment Year 1999
Principal Product Die Cast Parts
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 160,000
ft2
Annual Production 4,500,000
lb
Production Hrs. Annual 6,600
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $181,011 4,327,081
kWh
Electricity Demand $126,951 10,434
kW-mo/yr
Electricity Fees $(-16,408.0) -
Natural Gas $176,964 69,191
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $112,383 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,718

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $77,392 $162,000 $89,681
1,945,487
kWh
$63,242
-
kW-mo/yr
$(-75,531.0)
-
MMBtu
- - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,279 $58,100 $17,279
374,853
kWh
- - - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,328 $3,182 $4,965
107,562
kWh
$2,363
-
kW-mo/yr
- - - -
04 2.7447: Install vinyl strip / high speed / air curtain doors $2,610 $3,150 $(-226.0)
(-4,982)
kWh
- $2,836
-
MMBtu
- - -
05 2.7447: Install vinyl strip / high speed / air curtain doors $223 $666 - - $223
-
MMBtu
- - -
06 2.4221: Install compressor air intakes in coolest locations $2,408 $640 $1,520
33,118
kWh
$888
-
kW-mo/yr
- - - -
07 3.6193: Install equipment (eg compactor) to reduce disposal costs $2,364 - - - - $2,364
-
lb
- -
08 3.2123: Convert to high volume low pressure (hvlp) paint guns $1,469 $500 - - - - - $1,469
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,205 $3,856 $565
12,309
kWh
$640
-
kW-mo/yr
- - - -
10 4.821: Pay bills on time to avoid late fees $105 - - - - - $105 -
TOTAL RECOMMENDED $112,383 $232,094 $113,784
2,468,347
kWh
$67,133
-
kW-mo/yr
$(-72,472.0)
-
MMBtu
$2,364
-
lb
$105 $1,469
TOTAL IMPLEMENTED $3,718 $4,496 $2,085
45,427
kWh
$1,528
-
kW-mo/yr
- - $105 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs