| Assessment Year | 1999 |
|---|---|
| Principal Product | Aluminum, Bronze, and Copper Alloys |
| NAICS |
n/a
|
| SIC | 3366: Copper Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 254 |
| Plant Area |
550,190
ft2
|
| Annual Production | 14,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $363,578 | 13,952,228 |
kWh
|
$0.026 |
| Electricity Demand | $392,651 | 43,108 |
kW-mo/yr
|
$9.11 |
| Electricity Fees | $73,590 | - |
|
- |
| Natural Gas | $416,938 | 114,854 |
MMBtu
|
$3.63 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $75,539 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,478 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.821: Pay bills on time to avoid late fees | $26,146 | - | - | - | - | - | - | - | $26,146 | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $21,494 | $72,000 | - | - |
$21,494
-
MMBtu
|
- | - | - | - | |
| 03 | 3.3131: Use evaporation to concentrate material | $13,199 | $16,000 | - | - |
$(-1,189.0)
-
MMBtu
|
- |
$17,388
-
gal
|
$(-3,000.0) | - | |
| 04 | 3.4114: Replace city water with recycled water via cooling tower | $6,159 | $22,000 |
$(-575.0)
(-20,809)
kWh
|
$(-403.0)
-
kW-mo/yr
|
- |
$7,137
-
Tgal
|
- | - | - | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $4,879 | - | - |
$4,879
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,440 | $640 |
$1,630
59,203
kWh
|
$810
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $785 | $624 |
$462
16,706
kWh
|
$323
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $437 | $243 |
$289
10,551
kWh
|
$148
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $75,539 | $111,507 |
$1,806
65,651
kWh
|
$5,757
-
kW-mo/yr
|
$20,305
-
MMBtu
|
$7,137
-
Tgal
|
$17,388
-
gal
|
$(-3,000.0) | $26,146 | ||
| TOTAL IMPLEMENTED | $13,478 | $22,640 |
$1,055
38,394
kWh
|
$5,286
-
kW-mo/yr
|
- |
$7,137
-
Tgal
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs