| Assessment Year | 1999 |
|---|---|
| Principal Product | Metal Stampings |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $50 M to 100M |
| # of Employees | 173 |
| Plant Area |
104,570
ft2
|
| Annual Production | 6,000,000
pieces
|
| Production Hrs. Annual | 6,500
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $72,576 | 2,088,804 |
kWh
|
$0.035 |
| Electricity Demand | $61,257 | 4,942 |
kW-mo/yr
|
$12.40 |
| Electricity Fees | $13,504 | - |
|
- |
| Natural Gas | $12,218 | 2,917 |
MMBtu
|
$4.19 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $183,847 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $9,061 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.126: Install sensors to detect defects | $168,000 | $35,000 | - | - | - | - | $168,000 | - | |
| 02 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $7,386 | - | - | - | - |
$7,386
-
lb
|
- | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,327 | $3,116 |
$1,721
44,842
kWh
|
$1,606
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,549 | $9,000 |
$(-6.0)
(-293)
kWh
|
- | - |
$3,255
-
lb
|
$(-700.0) | - | |
| 05 | 3.7137: Replace cloth rags with paper towels | $1,037 | - | - | - | - | - | - | $1,037 | |
| 06 | 2.3132: Recharge batteries on during off-peak demand periods | $910 | $2,500 | - |
$910
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7261: Install timers and/or thermostats | $638 | $1,000 | - | - |
$638
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $183,847 | $50,616 |
$1,715
44,549
kWh
|
$2,516
-
kW-mo/yr
|
$638
-
MMBtu
|
$10,641
-
lb
|
$167,300 | $1,037 | ||
| TOTAL IMPLEMENTED | $9,061 | $1,000 | - | - |
$638
-
MMBtu
|
$7,386
-
lb
|
- | $1,037 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs