ITAC Assessment: WI0331
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ITAC Assessment: WI0331
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Assessment Year 1998
Principal Product Lead Castings
NAICS
n/a
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $5
M
to 10
M
# of Employees 60
Plant Area 50,000
ft2
Annual Production 1,200,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $25,311 804,807
kWh
Electricity Demand $29,636 3,489
kW-mo/yr
Electricity Fees $3,759 -
Natural Gas $56,153 13,002
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $69,243 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,129

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings
01 4.431: Train operators for maximum operating efficiency $45,000 - - - - $45,000 -
02 2.2426: Use waste heat from flue gases to heat space conditioning air $6,295 $11,500 - $6,295
-
MMBtu
- - -
03 2.8113: Purchase gas directly from a contract gas supplier $6,880 $500 - - - - $6,880
04 3.6193: Install equipment (eg compactor) to reduce disposal costs $3,975 $8,500 - - $3,975
-
lb
- -
05 3.7137: Replace cloth rags with paper towels $1,218 - - - - - $1,218
06 2.3134: Shift from daytime to nighttime operation $3,729 - $3,729
-
kW-mo/yr
- - - -
07 2.3132: Recharge batteries on during off-peak demand periods $1,249 $300 $1,249
-
kW-mo/yr
- - - -
08 2.7447: Install vinyl strip / high speed / air curtain doors $897 $608 - $897
-
MMBtu
- - -
TOTAL RECOMMENDED $69,243 $21,408 $4,978
-
kW-mo/yr
$7,192
-
MMBtu
$3,975
-
lb
$45,000 $8,098
TOTAL IMPLEMENTED $53,129 $800 $1,249
-
kW-mo/yr
- - $45,000 $6,880
Yearly Savings* Imp'd Cost* Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs