| Assessment Year | 1998 |
|---|---|
| Principal Product | Industrial Sewing Machines |
| NAICS |
n/a
|
| SIC | 3559: Special Industry Machinery, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 508 |
| Plant Area |
452,000
ft2
|
| Annual Production | 15,000
pieces
|
| Production Hrs. Annual | 6,040
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $304,228 | 8,240,915 |
kWh
|
$0.037 |
| Electricity Demand | $281,880 | 20,022 |
kW-mo/yr
|
$14.08 |
| Electricity Fees | $31,804 | - |
|
- |
| Natural Gas | $238,358 | 69,925 |
MMBtu
|
$3.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $346,394 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $241,399 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.221: Use only amount of packaging material necessary | $225,000 | $10,000 | - | - | - | - | - | - | - | $225,000 | |
| 02 | 4.423: Move product using mechanical means | $71,911 | $100,000 |
$(-2,095.0)
(-53,634)
kWh
|
$(-3,994.0)
-
kW-mo/yr
|
- | - | - | $78,000 | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $11,610 | $33,768 |
$7,404
189,918
kWh
|
$4,206
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.3135: Schedule routine maintenance during non-operating periods | $11,095 | - | - |
$11,095
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.3134: Shift from daytime to nighttime operation | $5,622 | - | - |
$5,622
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $8,769 | $4,000 | - | - | - | - |
$560
-
lb
|
- | - | $8,209 | |
| 07 | 3.4114: Replace city water with recycled water via cooling tower | $4,707 | $15,000 |
$(-176.0)
(-4,396)
kWh
|
$(-133.0)
-
kW-mo/yr
|
- |
$5,516
-
Tgal
|
- | $(-500.0) | - | - | |
| 08 | 3.4151: Minimize water usage | $1,845 | - | - | - | - |
$1,845
-
Tgal
|
- | - | - | - | |
| 09 | 4.821: Pay bills on time to avoid late fees | $2,541 | - | - | - | - | - | - | - | $2,541 | - | |
| 10 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $1,000 | $5,000 | - | - | - | - |
$1,000
-
lb
|
- | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $918 | $640 |
$607
15,533
kWh
|
$311
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $873 | $3,000 |
$873
22,274
kWh
|
- | - | - | - | - | - | - | |
| 13 | 2.2437: Recover waste heat from equipment | $503 | $500 | - | - |
$503
-
MMBtu
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $346,394 | $171,908 |
$6,613
169,695
kWh
|
$17,107
-
kW-mo/yr
|
$503
-
MMBtu
|
$7,361
-
Tgal
|
$1,560
-
lb
|
$77,500 | $2,541 | $233,209 | ||
| TOTAL IMPLEMENTED | $241,399 | $10,640 |
$607
15,533
kWh
|
$11,406
-
kW-mo/yr
|
- |
$1,845
-
Tgal
|
- | - | $2,541 | $225,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs