| Assessment Year | 1998 |
|---|---|
| Principal Product | Powder Metallurgy Components |
| NAICS |
n/a
|
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
70,000
ft2
|
| Annual Production | 100,000,000
pieces
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $206,146 | 9,676,143 |
kWh
|
$0.021 |
| Electricity Demand | $96,413 | 19,902 |
kW-mo/yr
|
$4.84 |
| Electricity Fees | $(-2,085.0) | - |
|
- |
| Natural Gas | $8,323 | 1,468 |
MMBtu
|
$5.67 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $136,517 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.445: Install equipment to move product | $82,125 | $50,000 | - | - | - | - | - | - | $82,125 | - | - | - | |
| 02 | 3.4114: Replace city water with recycled water via cooling tower | $33,613 | $68,000 |
$(-5,199.0)
(-171,161)
kWh
|
- | - |
$41,624
-
Tgal
|
- | - | - | $(-2,812.0) | - | - | |
| 03 | 3.4113: Treat and reuse rinse waters | $7,064 | $1,475 | - | - | - |
$8,564
-
Tgal
|
- | - | - | - | - | $(-1,500.0) | |
| 04 | 3.8142: Distill contaminated solvents for reuse | $4,722 | $14,000 | - | - | - | - |
$8,575
-
gal
|
$(-543.0)
-
lb
|
$(-2,010.0) | - | - | $(-1,300.0) | |
| 05 | 3.8121: Cover containers to minimize evaporative losses | $1,300 | - | - | - | - | - | - | - | - | - | - | $1,300 | |
| 06 | 2.2511: Insulate bare equipment | $3,542 | $1,362 |
$2,869
128,077
kWh
|
$673
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | |
| 07 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $2,180 | - | - | - | - | - | - |
$2,180
-
lb
|
- | - | - | - | |
| 08 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,040 | $1,424 | - | - |
$1,040
-
MMBtu
|
- | - | - | - | - | - | - | |
| 09 | 4.321: Optimize production lot sizes and inventories | $931 | - | - | - | - | - | - | - | - | - | $931 | - | |
| TOTAL RECOMMENDED | $136,517 | $136,261 |
$(-2,330.0)
(-43,084)
kWh
|
$673
-
kW-mo/yr
|
$1,040
-
MMBtu
|
$50,188
-
Tgal
|
$8,575
-
gal
|
$1,637
-
lb
|
$80,115 | $(-2,812.0) | $931 | $(-1,500.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs