ITAC Assessment: WI0305
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ITAC Assessment: WI0305
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Assessment Year 1997
Principal Product Compressors, pressure vessels, and package systems
NAICS
n/a
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range $50
M
to 100
M
# of Employees 325
Plant Area 400,000
ft2
Annual Production 2,100
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $158,669 6,859,613
kWh
Electricity Demand $115,208 15,296
kW-mo/yr
Electricity Fees $5,666 -
Natural Gas $272,121 54,930
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $98,212 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,690

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 4.621: Use fixtures to reduce machine changeout times $28,500 $4,500 - - - - - $30,000 - - $(-1,500.0)
02 3.6193: Install equipment (eg compactor) to reduce disposal costs $21,896 $55,000 $(-164.0)
(-6,741)
kWh
- - - - $(-1,500.0) $23,560 - -
03 3.8142: Distill contaminated solvents for reuse $16,529 $30,000 - - - $21,232
-
gal
$(-543.0)
-
lb
$(-2,860.0) - $(-1,300.0) -
04 3.2123: Convert to high volume low pressure (hvlp) paint guns $14,956 $1,000 - - - - - - - $14,956 -
05 3.4113: Treat and reuse rinse waters $9,755 $12,000 - - $19,305
-
gal
- $(-8,250.0)
-
lb
$(-1,300.0) - - -
06 2.3191: Use demand controller or load shedder $5,342 $10,000 - $5,342
-
kW-mo/yr
- - - - - - -
07 2.4221: Install compressor air intakes in coolest locations $1,234 $740 $676
27,843
kWh
$558
-
kW-mo/yr
- - - - - - -
TOTAL RECOMMENDED $98,212 $113,240 $512
21,102
kWh
$5,900
-
kW-mo/yr
$19,305
-
gal
$21,232
-
gal
$(-8,793.0)
-
lb
$24,340 $23,560 $13,656 $(-1,500.0)
TOTAL IMPLEMENTED $44,690 $6,240 $676
27,843
kWh
$558
-
kW-mo/yr
- - - $30,000 - $14,956 $(-1,500.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs