ITAC Assessment: WI0294
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ITAC Assessment: WI0294
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Assessment Year 1997
Principal Product Gears
NAICS
n/a
SIC 3398: Metal Heat Treating
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 200,000
ft2
Annual Production 250,000
pieces
Production Hrs. Annual 6,800
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $168,201 7,162,661
kWh
Electricity Demand $121,427 16,886
kW-mo/yr
Electricity Fees $5,637 -
Natural Gas $364,766 111,787
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $227,875 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,254

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.8121: Apply for tax-free status for energy purchases $29,800 - - - - - $29,800 - -
02 3.4151: Minimize water usage $4,920 - - - $4,920
-
Tgal
- - - -
03 3.1161: Eliminate/reduce an operation $2,227 - - - - $(-3,898.0) - $6,125 -
04 3.7137: Replace cloth rags with paper towels $1,450 - - - - - - - $1,450
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,027 $480 $2,125
86,166
kWh
$902
-
kW-mo/yr
- - - - -
06 2.4221: Install compressor air intakes in coolest locations $623 $1,000 $422
16,999
kWh
$201
-
kW-mo/yr
- - - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $557 - $557
22,567
kWh
- - - - - -
08 2.7135: Install occupancy sensors $271 $675 $271
11,137
kWh
- - - - - -
09 4.425: Eliminate/reduce redundant inspections $185,000 $137,500 - - - $185,000 - - -
TOTAL RECOMMENDED $227,875 $139,655 $3,375
136,869
kWh
$1,103
-
kW-mo/yr
$4,920
-
Tgal
$181,102 $29,800 $6,125 $1,450
TOTAL IMPLEMENTED $5,254 $480 $2,125
86,166
kWh
$902
-
kW-mo/yr
- $(-3,898.0) - $6,125 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs