| Assessment Year | 1997 |
|---|---|
| Principal Product | Gears |
| NAICS |
n/a
|
| SIC | 3398: Metal Heat Treating |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
200,000
ft2
|
| Annual Production | 250,000
pieces
|
| Production Hrs. Annual | 6,800
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $168,201 | 7,162,661 |
kWh
|
$0.023 |
| Electricity Demand | $121,427 | 16,886 |
kW-mo/yr
|
$7.19 |
| Electricity Fees | $5,637 | - |
|
- |
| Natural Gas | $364,766 | 111,787 |
MMBtu
|
$3.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $227,875 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,254 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8121: Apply for tax-free status for energy purchases | $29,800 | - | - | - | - | - | $29,800 | - | - | |
| 02 | 3.4151: Minimize water usage | $4,920 | - | - | - |
$4,920
-
Tgal
|
- | - | - | - | |
| 03 | 3.1161: Eliminate/reduce an operation | $2,227 | - | - | - | - | $(-3,898.0) | - | $6,125 | - | |
| 04 | 3.7137: Replace cloth rags with paper towels | $1,450 | - | - | - | - | - | - | - | $1,450 | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,027 | $480 |
$2,125
86,166
kWh
|
$902
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $623 | $1,000 |
$422
16,999
kWh
|
$201
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $557 | - |
$557
22,567
kWh
|
- | - | - | - | - | - | |
| 08 | 2.7135: Install occupancy sensors | $271 | $675 |
$271
11,137
kWh
|
- | - | - | - | - | - | |
| 09 | 4.425: Eliminate/reduce redundant inspections | $185,000 | $137,500 | - | - | - | $185,000 | - | - | - | |
| TOTAL RECOMMENDED | $227,875 | $139,655 |
$3,375
136,869
kWh
|
$1,103
-
kW-mo/yr
|
$4,920
-
Tgal
|
$181,102 | $29,800 | $6,125 | $1,450 | ||
| TOTAL IMPLEMENTED | $5,254 | $480 |
$2,125
86,166
kWh
|
$902
-
kW-mo/yr
|
- | $(-3,898.0) | - | $6,125 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs