ITAC Assessment: WI0204
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ITAC Assessment: WI0204
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Assessment Year 1994
Principal Product Electroplating & Anodizing of miscellaneous parts
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 110
Plant Area 95,000
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 2,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $322,341 2,908,558
kWh
Natural Gas $144,738 45,506
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $59,548 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,839

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings
01 2.2414: Use waste heat from hot flue gases to preheat $19,288 $10,000 - $19,288
-
MMBtu
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $16,124 $500 - $16,124
-
MMBtu
- -
03 2.7447: Install vinyl strip / high speed / air curtain doors $1,431 $1,400 - $1,431
-
MMBtu
- -
04 2.4221: Install compressor air intakes in coolest locations $491 $1,920 $491
4,396
kWh
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $488 - $488
4,103
kWh
- - -
06 3.6112: Use filter and drying oven to reduce sludge volume $18,227 $66,000 - - $18,227
-
lb
-
07 3.1161: Eliminate/reduce an operation $3,499 $6,000 - - - $3,499
-
lb
TOTAL RECOMMENDED $59,548 $85,820 $979
8,499
kWh
$36,843
-
MMBtu
$18,227
-
lb
$3,499
-
lb
TOTAL IMPLEMENTED $34,839 $66,500 $488
4,103
kWh
$16,124
-
MMBtu
$18,227
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs