ITAC Assessment: WI0180
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ITAC Assessment: WI0180
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Assessment Year 1993
Principal Product Buttons, metal snappers etc.
NAICS
n/a
SIC 3552: Textile Machinery
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 250,000
ft2
Annual Production 6,450,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $292,762 3,437,573
kWh
Natural Gas $75,725 26,746
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,352 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,605

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $17,501 - - $17,501
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $12,585 $17,728 $12,585
147,714
kWh
-
03 2.7135: Install occupancy sensors $9,793 $3,450 $9,793
114,889
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,508 $6,708 $2,508
29,601
kWh
-
05 2.7447: Install vinyl strip / high speed / air curtain doors $7,804 $18,262 - $7,804
-
MMBtu
06 2.2511: Insulate bare equipment $2,007 $51 $2,007
27,550
kWh
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,220 - $4,220
49,531
kWh
-
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,009 $1,067 $2,009
23,740
kWh
-
09 2.7241: Install outside air damper / economizer on hvac unit $3,744 $2,800 $3,744
43,962
kWh
-
10 2.3132: Recharge batteries on during off-peak demand periods $3,494 - $3,494
-
kWh
-
11 2.2414: Use waste heat from hot flue gases to preheat $3,167 $10,000 - $3,167
-
MMBtu
12 2.1233: Analyze flue gas for proper air/fuel ratio $498 $500 - $498
-
MMBtu
13 2.7243: Improve air circulation with destratification fans / other methods $1,451 $3,410 - $1,451
-
MMBtu
14 2.7447: Install vinyl strip / high speed / air curtain doors $841 $900 - $841
-
MMBtu
15 2.1311: Replace electrically-operated equipment with fossil fuel equipment $730 $700 $849
9,965
kWh
$(-119.0)
-
MMBtu
TOTAL RECOMMENDED $72,352 $65,576 $41,209
446,952
kWh
$31,143
-
MMBtu
TOTAL IMPLEMENTED $43,605 $28,971 $17,802
172,040
kWh
$25,803
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs