ITAC Assessment: NC0348
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ITAC Assessment: NC0348
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Assessment Year 2006
Principal Product Industrial chemicals
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 130
Plant Area 50,000
ft2
Annual Production 44,760,000
lb
Production Hrs. Annual 8,600
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $684,847 20,493,765
kWh
Electricity Demand $487,540 32,979
kW-mo/yr
Electricity Fees $6,000 -
Fuel Oil #6 $289,410 44,506
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $573,164 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Administrative Changes Savings Increase in Production Savings
01 2.2414: Use waste heat from hot flue gases to preheat $98,735 $59,350 - - $98,735
-
MMBtu
- -
02 2.2615: Clean condenser tubes $123,800 $5,000 $(-2,356.0)
(-3,600)
kWh
- $(-2,327.0)
-
MMBtu
$(-60,648.0) $189,131
03 4.113: Install refrigeration system to cool product $315,779 $167,000 - $(-57,827.0)
-
kW-mo/yr
$(-4,656.0)
-
MMBtu
- $378,262
04 2.2444: Use hot process fluids to preheat incoming process fluids $23,395 $10,000 - - $23,395
-
MMBtu
- -
05 2.2437: Recover waste heat from equipment $8,998 $7,650 - - $8,998
-
MMBtu
- -
06 2.2122: Install / repair insulation on condensate lines $2,457 $2,420 - - $2,457
-
MMBtu
- -
TOTAL RECOMMENDED $573,164 $251,420 $(-2,356.0)
(-3,600)
kWh
$(-57,827.0)
-
kW-mo/yr
$126,602
-
MMBtu
$(-60,648.0) $567,393
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs