ITAC Assessment: UW0006
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Assessment Year 2007
Principal Product Custom Cardboard Boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $50
M
to 100
M
# of Employees 230
Plant Area 475,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 8,112
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $396,662 4,965,000
kWh
Natural Gas $84,516 7,846
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,524 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,106

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.6242: Minimize operation of equipment maintained in standby condition $29,806 $4,759 $29,806
485,949
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,096 $1,900 $7,166
133,140
kWh
$930
-
kW-mo/yr
-
03 2.6121: Reduce hot water temperature to the minimum required $6,191 $10,550 $5,166
19,049
kWh
$1,025
-
kW-mo/yr
-
04 2.3212: Optimize plant power factor $3,834 $12,330 - - $3,834
05 2.4133: Use most efficient type of electric motors $2,403 $4,470 $2,089
34,052
kWh
$314
-
kW-mo/yr
-
06 2.7135: Install occupancy sensors $2,289 $3,340 $2,017
32,811
kWh
$272
-
kW-mo/yr
-
07 2.9112: Use solar heat to heat water $1,600 $4,450 $1,523
24,836
kWh
$77
-
kW-mo/yr
-
08 2.4151: Develop a repair/replace policy $1,318 $597 $1,168
19,050
kWh
$150
-
kW-mo/yr
-
09 2.2449: Recover heat from exhausted steam, hot air or hot water $987 $1,725 $888
14,472
kWh
$99
-
kW-mo/yr
-
TOTAL RECOMMENDED $56,524 $44,121 $49,823
763,359
kWh
$2,867
-
kW-mo/yr
$3,834
TOTAL IMPLEMENTED $14,106 $10,307 $12,440
219,053
kWh
$1,666
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs