ITAC Assessment: UU0039
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ITAC Assessment: UU0039
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Assessment Year 2003
Principal Product customized metal works
NAICS 332431: Metal Can Manufacturing
SIC 3411: Metal Cans
Sales Range $1
M
to 5
M
# of Employees 40
Plant Area 180,000
ft2
Annual Production 8,000
pieces
Production Hrs. Annual 7,100
hrs
Location (State) Montana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $45,521 1,331,440
kWh
Electricity Demand $29,304 69,084
kW-mo/yr
Natural Gas $47,351 9,809
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $22,842 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,855

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.4239: Eliminate or reduce compressed air usage $5,610 $9,000 $4,480
134,004
kWh
$1,130
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,754 $600 $2,200
65,684
kWh
$554
-
kW-mo/yr
- -
03 2.4235: Remove or close off unneeded compressed air lines $1,286 $1,085 $1,027
30,720
kWh
$259
-
kW-mo/yr
- -
04 2.2437: Recover waste heat from equipment $1,929 $300 - - $1,929
-
MMBtu
-
05 2.2511: Insulate bare equipment $1,012 $832 - - $1,012
-
MMBtu
-
06 2.4221: Install compressor air intakes in coolest locations $703 $237 $561
16,787
kWh
$142
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $199 $660 $159
4,767
kWh
$40
-
kW-mo/yr
- -
08 2.3212: Optimize plant power factor $695 $695 - $695
-
kW-mo/yr
- -
09 2.3131: Reschedule plant operations or reduce load to avoid peaks $7,608 - - $7,608
-
kW-mo/yr
- -
10 3.3123: Use decanting, flotation to remove contaminants $1,046 $1,342 - - - $1,046
-
Tgal
TOTAL RECOMMENDED $22,842 $14,751 $8,427
251,962
kWh
$10,428
-
kW-mo/yr
$2,941
-
MMBtu
$1,046
-
Tgal
TOTAL IMPLEMENTED $18,855 $12,277 $8,427
251,962
kWh
$10,428
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs