| Assessment Year | 2013 |
|---|---|
| Principal Product | Mold Manufacturing |
| NAICS | 333511: Industrial Mold Manufacturing |
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $50 M to 100M |
| # of Employees | 205 |
| Plant Area |
300,000
ft2
|
| Annual Production | 5,000
units
|
| Production Hrs. Annual | 8,000
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $304,200 | 5,296,130 |
kWh
|
$0.057 |
| Electricity Demand | $204,800 | 12,248 |
kW-mo/yr
|
$16.72 |
| Natural Gas | $27,300 | 3,590 |
MMBtu
|
$7.60 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $56,157 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $19,480 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $11,350 | $4,000 |
$6,760
117,680
kWh
|
$4,590
-
kW-mo/yr
|
- | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $10,400 | $200 |
$10,400
181,427
kWh
|
- | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $6,400 | $10,000 |
$6,400
111,403
kWh
|
- | - | |
| 04 | 2.7228: Avoid introducing hot, humid, or dirty air into hvac system | $11,900 | $5,000 |
$8,300
144,552
kWh
|
$3,600
-
kW-mo/yr
|
- | |
| 05 | 2.4322: Use or replace with energy efficient substitutes | $1,000 | $2,500 |
$1,000
17,350
kWh
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,700 | $5,700 |
$6,700
56,000
kWh
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,430 | $510 |
$520
9,118
kWh
|
$910
-
kW-mo/yr
|
- | |
| 08 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $2,177 | $4,660 |
$800
14,150
kWh
|
$400
-
kW-mo/yr
|
$977
-
MMBtu
|
|
| 09 | 2.2437: Recover waste heat from equipment | $4,800 | $1,500 | - | - |
$4,800
-
MMBtu
|
|
| TOTAL RECOMMENDED | $56,157 | $34,070 |
$40,880
651,680
kWh
|
$9,500
-
kW-mo/yr
|
$5,777
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $19,480 | $10,210 |
$13,980
182,798
kWh
|
$5,500
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs