ITAC Assessment: UM0435
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ITAC Assessment: UM0435
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Assessment Year 2013
Principal Product tools, forms for plastic molding
NAICS 331410: Nonferrous Metal (except Aluminum) Smelting and Refining
SIC 3339: Primary Smelting and Refining of Nonferrous Metals, Except Copper and Aluminum
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 120,000
ft2
Annual Production 20,000
units
Production Hrs. Annual 4,800
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $203,812 3,396,089
kWh
Electricity Demand $119,451 9,105
kW-mo/yr
Electricity Fees $60,627 -
Natural Gas $35,296 5,496
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $11,916 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,416

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2622: Replace existing chiller with high efficiency model $4,450 $4,500 $3,500
57,000
kWh
$950
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $4,500 $200 $3,500
55,426
kWh
$1,000
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $966 $2,500 $843
13,800
kWh
$124
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $2,000 $3,000 - - $2,000
-
MMBtu
TOTAL RECOMMENDED $11,916 $10,200 $7,843
126,226
kWh
$2,074
-
kW-mo/yr
$2,000
-
MMBtu
TOTAL IMPLEMENTED $7,416 $10,000 $4,343
70,800
kWh
$1,074
-
kW-mo/yr
$2,000
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs