ITAC Assessment: UM0434
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Assessment Year 2013
Principal Product Molded and machined plastic medical devices
NAICS 339112: Surgical and Medical Instrument Manufacturing
SIC 3841: Surgical and Medical Instruments and Apparatus
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 30,000
ft2
Annual Production 250,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $169,691 1,602,370
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $37,222 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,982

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.7221: Lower temperature during the winter season and vice-versa $11,289 $500 $11,289
106,600
kWh
02 2.7142: Utilize higher efficiency lamps and/or ballasts $10,543 $17,630 $10,543
99,555
kWh
03 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $7,121 $16,500 $7,121
67,241
kWh
04 2.3212: Optimize plant power factor $3,479 $4,000 $3,479
32,848
kWh
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,445 $8,750 $2,445
16,203
kWh
06 2.4221: Install compressor air intakes in coolest locations $1,318 $2,500 $1,318
12,441
kWh
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,027 $200 $1,027
9,702
kWh
TOTAL RECOMMENDED $37,222 $50,080 $37,222
344,590
kWh
TOTAL IMPLEMENTED $18,982 $36,630 $18,982
179,237
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs