ITAC Assessment: UM0429
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ITAC Assessment: UM0429
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Assessment Year 2013
Principal Product Automotive roof racks
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range less than $500
k
# of Employees 411
Plant Area 140,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 6,912
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,595,000 18,050,360
kWh
Natural Gas $184,800 22,353
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $77,646 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $67,535

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $34,689 $59,040 $34,689
394,149
kWh
-
02 2.4221: Install compressor air intakes in coolest locations $7,926 $1,000 $7,926
90,068
kWh
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $9,525 $1,000 $9,525
108,241
kWh
-
04 2.2437: Recover waste heat from equipment $23,321 $5,000 - $23,321
-
MMBtu
05 2.1311: Replace electrically-operated equipment with fossil fuel equipment $2,185 $4,420 $2,185
24,827
kWh
-
TOTAL RECOMMENDED $77,646 $70,460 $54,325
617,285
kWh
$23,321
-
MMBtu
TOTAL IMPLEMENTED $67,535 $65,040 $44,214
502,390
kWh
$23,321
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs