ITAC Assessment: UM0428
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ITAC Assessment: UM0428
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Assessment Year 2013
Principal Product Various metal plating processes
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 52
Plant Area 20,000
ft2
Annual Production 90,000,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $91,803 1,682,240
kWh
Electricity Demand $82,432 3,680
kW-mo/yr
Natural Gas $177,599 39,205
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $82,646 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,909

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat $74,405 $210,000 $82,467
1,499,400
kWh
$47,040
-
kW-mo/yr
$(-55,102.0)
-
MMBtu
02 2.4221: Install compressor air intakes in coolest locations $1,106 $1,500 $1,106
20,106
kWh
- -
03 2.6218: Turn off equipment when not in use $990 $100 $990
17,993
kWh
- -
04 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $636 $1,200 $636
11,567
kWh
- -
05 2.2414: Use waste heat from hot flue gases to preheat $4,177 $9,000 - - $4,177
-
MMBtu
06 2.1113: Reduce combustion air flow to optimum $1,332 $500 - - $1,332
-
MMBtu
TOTAL RECOMMENDED $82,646 $222,300 $85,199
1,549,066
kWh
$47,040
-
kW-mo/yr
$(-49,593.0)
-
MMBtu
TOTAL IMPLEMENTED $6,909 $11,800 $2,732
49,666
kWh
- $4,177
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs