ITAC Assessment: UM0417
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ITAC Assessment: UM0417
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Assessment Year 2012
Principal Product EAF steel
NAICS 331313: Alumina Refining and Primary Aluminum Production
SIC 3334: Primary Production of Aluminum
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 110,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 8,400
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,316,567 21,835,716
kWh
Natural Gas $211,052 29,065
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,605 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,780

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $12,780 $58,125 $12,780
213,360
kWh
-
02 2.7135: Install occupancy sensors $2,390 $3,500 $2,390
39,900
kWh
-
03 2.4221: Install compressor air intakes in coolest locations $4,907 $5,000 $4,907
81,928
kWh
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $6,038 $200 $6,038
100,800
kWh
-
05 2.4224: Upgrade controls on compressors $6,000 $200 $6,000
100,000
kWh
-
06 2.6211: Conserve energy by efficient use of vending machines $305 $100 $305
5,100
kWh
-
07 2.2414: Use waste heat from hot flue gases to preheat $17,464 $35,000 - $17,464
-
MMBtu
08 2.2437: Recover waste heat from equipment $5,721 $500 - $5,721
-
MMBtu
TOTAL RECOMMENDED $55,605 $102,625 $32,420
541,088
kWh
$23,185
-
MMBtu
TOTAL IMPLEMENTED $18,780 $58,325 $18,780
313,360
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs