| Assessment Year | 2012 |
|---|---|
| Principal Product | Steel automotive parts: weldments and assemblies |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3465: Automotive Stampings |
| Sales Range | $50 M to 100M |
| # of Employees | 167 |
| Plant Area |
187,000
ft2
|
| Annual Production | 30,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $206,885 | 2,938,715 |
kWh
|
$0.070 |
| Electricity Demand | $102,523 | 8,659 |
kW-mo/yr
|
$11.84 |
| Natural Gas | $68,090 | 8,355 |
MMBtu
|
$8.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $62,127 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,694 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $7,773 | $15,000 |
$9,052
128,584
kWh
|
$(-1,279.0)
-
kW-mo/yr
|
- | - | |
| 02 | 2.3132: Recharge batteries on during off-peak demand periods | $6,427 | $2,000 | - | - | $6,427 | - | |
| 03 | 2.4131: Size electric motors for peak operating efficiency | $6,006 | $8,000 |
$4,418
62,760
kWh
|
$1,588
-
kW-mo/yr
|
- | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,966 | $200 |
$3,966
56,330
kWh
|
- | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,660 | $1,500 |
$1,660
23,575
kWh
|
- | - | - | |
| 06 | 2.6211: Conserve energy by efficient use of vending machines | $480 | $100 |
$480
6,800
kWh
|
- | - | - | |
| 07 | 2.7135: Install occupancy sensors | $44 | $20 |
$44
624
kWh
|
- | - | - | |
| 08 | 2.7244: Revise smoke cleanup from operations | $29,650 | $25,800 | - | - | - |
$29,650
-
MMBtu
|
|
| 09 | 2.2437: Recover waste heat from equipment | $6,121 | $1,000 | - | - | - |
$6,121
-
MMBtu
|
|
| TOTAL RECOMMENDED | $62,127 | $53,620 |
$19,620
278,673
kWh
|
$309
-
kW-mo/yr
|
$6,427 |
$35,771
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $20,694 | $12,600 |
$6,558
93,135
kWh
|
$1,588
-
kW-mo/yr
|
$6,427 |
$6,121
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs