ITAC Assessment: UM0399
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ITAC Assessment: UM0399
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Assessment Year 2012
Principal Product heavy plate weldments and steel& aluminum plate burning
NAICS 332313: Plate Work Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 145
Plant Area 100,000
ft2
Annual Production 0
units
Production Hrs. Annual 6,500
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $115,000 2,110,000
kWh
Electricity Demand $69,000 6,936
kW-mo/yr
Natural Gas $58,700 8,140
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,025 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,025

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4224: Upgrade controls on compressors $5,760 $200 $5,760
104,000
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,275 $1,300 $4,000
72,800
kWh
$1,275
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $500 $1,000 $260
4,750
kWh
$240
-
kW-mo/yr
-
04 2.4239: Eliminate or reduce compressed air usage $3,480 $3,200 $480
8,700
kWh
$3,000
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,010 $15,800 $2,594
47,159
kWh
$1,416
-
kW-mo/yr
-
06 2.7314: Reduce ventilation air $11,000 $10,000 - - $11,000
-
MMBtu
TOTAL RECOMMENDED $30,025 $31,500 $13,094
237,409
kWh
$5,931
-
kW-mo/yr
$11,000
-
MMBtu
TOTAL IMPLEMENTED $30,025 $31,500 $13,094
237,409
kWh
$5,931
-
kW-mo/yr
$11,000
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs